Top 5 Challenges in Power Plant Construction and How Al Hashem Overcomes Them

Power plants are complex systems that face numerous execution challenges especially in the Middle East’s demanding environments. ALHASHEM brings the technical know-how, regional experience, and strategic foresight needed to overcome these challenges and deliver world-class power infrastructure.

Challenge 1: Harsh Environmental Conditions

Desert temperatures, dust storms, and high humidity can affect equipment and workforce performance.

Our Solution:

  • Use of weather-resistant materials
  • Climate-controlled shelters for sensitive installations
  • Worker safety through hydration stations and heat protocol

Challenge 2: Remote Locations and Accessibility

Many projects are far from major cities, posing logistical issues.

Our Solution:

  • Modular construction to reduce on-site work
  • Road access planning and equipment transport support
  • Mobile workforce accommodation with utilities

Challenge 3: Fuel Supply and Integration

Power plants rely on a consistent fuel supply whether gas, diesel, or HFO.

Our Solution:

  • Design flexibility (dual-fuel options)
  • Integration with national pipelines or onsite fuel storage
  • Collaboration with energy authorities for continuity

Challenge 4: Grid Connectivity and Compatibility

Power plants must connect to and comply with local grid requirements.

Our Solution:

  • Engineering substations and transmission lines
  • Real-time SCADA systems and automation
  • Testing and protection relay coordination

Challenge 5: Safety and Quality Assurance

High-voltage systems and rotating machinery pose serious risks.

Our Solution:

  • Daily toolbox talks and permit-to-work systems
  • Non-stop QA/QC audits
  • On-site HSE officers and emergency drills

Tech Tools We Use

  • BIM for design coordination
  • Predictive maintenance systems
  • Cloud-based reporting dashboards

Case Study

In a diesel power plant project in rural Syria, ALHASHEM managed site access issues, fuel logistics, and power transmission under extreme heat delivering a 120MW facility ahead of schedule.

Power plant construction is a high-stakes endeavor, but with ALHASHEM’s experience and problem-solving mindset, even the toughest challenges are managed proactively. We build more than power we build reliability.

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